A case is made for the consideration of single-point machining of ductile metals as a special type of wedge indentation process. A general-purpose finite element analysis of machining using iterative rezoning is developed based on this analogy. The accuracy of this analysis, which does not incorporate any separation criterion, is limited only by our knowledge of the material properties and the friction conditions at the tool-chip interface. Strain hardening, strain rate effects, and the temperature dependence of the properties of the work material can be taken into consideration. While Coulomb friction is assumed at the chip-tool interface in the present model, it can easily be reformulated to include more complicated frictional interactions such as adhesion. An analysis of the cutting/indentation of an isotropic work-hardening material at slow speeds under two different friction conditions is presented. It is shown that many of the important features of machining processes are consistently reproduced by the analysis. [S0021-8936(00)03501-7]
Machining as a Wedge Indentation
Contributed by the Applied Mechanics Division of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS for publication in the ASME JOURNAL OF APPLIED MECHANICS. Manuscript received by the ASME Applied Mechanics Division, Oct. 2, 1997; final revision, Feb. 23, 1998. Associate Technical Editor: M. Ortiz. Discussion on the paper should be addressed to the Technical Editor, Professor Lewis T. Wheeler, Department of Mechanical Engineering, University of Houston, Houston, TX 77204-4792, and will be accepted until four months after final publication of the paper itself in the ASME JOURNAL OF APPLIED MECHANICS.
Madhavan, V., Chandrasekar, S., and Farris, T. N. (February 23, 1998). "Machining as a Wedge Indentation ." ASME. J. Appl. Mech. March 2000; 67(1): 128–139. https://doi.org/10.1115/1.321157
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