Disassembly is a very important step in recycling and maintenance, particularly for energy saving. However, disassembly sequence planning (DSP) is a challenging combinatorial optimization problem due to complex constraints of many products. This paper considers partial and parallel disassembly sequence planning for solving the degrees-of-freedom in modular product design, considering disassembly time, cost, and energy consumption. An automatic self-decomposed disassembly precedence matrix (DPM) is designed to generate partial/parallel disassembly sequence for reducing complexity and improving efficiency. A Tabu search-based hyper heuristic algorithm with exponentially decreasing diversity management strategy is proposed. Compared with the low-level heuristics, the proposed algorithm is more efficient in terms of exploration ability and improving energy benefits (EBs). The comparison results of three different disassembly strategies prove that the partial/parallel disassembly has a great advantage in reducing disassembly time, and improving EBs and disassembly profit (DP).
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January 2018
Research-Article
Partial/Parallel Disassembly Sequence Planning for Complex Products
Fei Tao,
Fei Tao
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
e-mail: ftao@buaa.edu.cn
Electrical Engineering,
Beihang University,
Beijing 100191, China
e-mail: ftao@buaa.edu.cn
Search for other works by this author on:
Luning Bi,
Luning Bi
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
Electrical Engineering,
Beihang University,
Beijing 100191, China
Search for other works by this author on:
Ying Zuo,
Ying Zuo
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
Electrical Engineering,
Beihang University,
Beijing 100191, China
Search for other works by this author on:
A. Y. C. Nee
A. Y. C. Nee
Department of Mechanical Engineering,
National University of Singapore,
Singapore 117576, Singapore
National University of Singapore,
Singapore 117576, Singapore
Search for other works by this author on:
Fei Tao
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
e-mail: ftao@buaa.edu.cn
Electrical Engineering,
Beihang University,
Beijing 100191, China
e-mail: ftao@buaa.edu.cn
Luning Bi
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
Electrical Engineering,
Beihang University,
Beijing 100191, China
Ying Zuo
School of Automation Science and
Electrical Engineering,
Beihang University,
Beijing 100191, China
Electrical Engineering,
Beihang University,
Beijing 100191, China
A. Y. C. Nee
Department of Mechanical Engineering,
National University of Singapore,
Singapore 117576, Singapore
National University of Singapore,
Singapore 117576, Singapore
1Corresponding author.
Manuscript received May 1, 2017; final manuscript received August 4, 2017; published online November 21, 2017. Assoc. Editor: Karl R. Haapala.
J. Manuf. Sci. Eng. Jan 2018, 140(1): 011016 (10 pages)
Published Online: November 21, 2017
Article history
Received:
May 1, 2017
Revised:
August 4, 2017
Citation
Tao, F., Bi, L., Zuo, Y., and Nee, A. Y. C. (November 21, 2017). "Partial/Parallel Disassembly Sequence Planning for Complex Products." ASME. J. Manuf. Sci. Eng. January 2018; 140(1): 011016. https://doi.org/10.1115/1.4037608
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