Volume 122 Issue 4 | J. Manuf. Sci. Eng.

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Volume 122, Issue 4

November 2000

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

Thermal Aspects of Grinding: The Case of Upgrinding

Marios D. Demetriou, Adrienne S. Lavine

J. Manuf. Sci. Eng. November 2000, 122(4): 605–611. doi: https://doi.org/10.1115/1.1285877

Abstract

View articletitled, Thermal Aspects of Grinding: The Case of Upgrinding

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Topics: Grinding , Heat , Shear (Mechanics) , Temperature , Wear , Fluids , Wheels

Finite Element Modeling of Burr Formation Process in Drilling 304 Stainless Steel

Y. B. Guo, D. A. Dornfeld, Fellow ASME

J. Manuf. Sci. Eng. November 2000, 122(4): 612–619. doi: https://doi.org/10.1115/1.1285885

Abstract

View articletitled, Finite Element Modeling of Burr Formation Process in Drilling 304 Stainless Steel

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Topics: Drilling , Finite element analysis , Simulation , Stainless steel , Modeling , Deformation , Geometry , Stress , Failure , Drills (Tools)

Surface Integrity of Die Material in High Speed Hard Machining, Part 1: Micrographical Analysis

T. I. El-Wardany, Research Associate, H. A. Kishawy, Ph.D. Candidate, M. A. Elbestawi, Professor, Fellow ASME

J. Manuf. Sci. Eng. November 2000, 122(4): 620–631. doi: https://doi.org/10.1115/1.1286367

Abstract

View articletitled, Surface Integrity of Die Material in High Speed Hard Machining, Part 1: Micrographical Analysis

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Topics: Cutting , Machining , Tool steel , Wear , Surface roughness

Surface Integrity of Die Material in High Speed Hard Machining, Part 2: Microhardness Variations and Residual Stresses

T. I. El-Wardany, Research Associate, H. A. Kishawy, Ph.D. Candidate, M. A. Elbestawi, Professor, Fellow ASME

J. Manuf. Sci. Eng. November 2000, 122(4): 632–641. doi: https://doi.org/10.1115/1.1286557

Abstract

View articletitled, Surface Integrity of Die Material in High Speed Hard Machining, Part 2: Microhardness Variations and Residual Stresses

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Topics: Cutting , Machining , Residual stresses , Stress , Microhardness , Finite element analysis , Wear , Tool steel , Turning

Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel

Jeffrey D. Thiele, Shreyes N. Melkote, Roberta A. Peascoe, Thomas R. Watkins

J. Manuf. Sci. Eng. November 2000, 122(4): 642–649. doi: https://doi.org/10.1115/1.1286369

Abstract

View articletitled, Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel

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Topics: Cutting , Geometry , Residual stresses , Steel , Stress , Turning , Finishes

Mechanics of Machining With Chamfered Tools

H. Ren, Graduate Research Assistant, Y. Altintas, Professor

J. Manuf. Sci. Eng. November 2000, 122(4): 650–659. doi: https://doi.org/10.1115/1.1286368

Abstract

View articletitled, Mechanics of Machining With Chamfered Tools

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Topics: Cutting , Deformation , Flow (Dynamics) , Machining , Shear (Mechanics) , Stress , Temperature , Steel

An Analytical Representation of Chip Area for Corner-Radiused Tools Under Both Depth-of-Cut and Feed Variations

O. Burak Ozdoganlar, Graduate Student Research Assistant, William J. Endres, Assistant Professor, Mem. ASME

J. Manuf. Sci. Eng. November 2000, 122(4): 660–665. doi: https://doi.org/10.1115/1.1286470

Abstract

View articletitled, An Analytical Representation of Chip Area for Corner-Radiused Tools Under Both Depth-of-Cut and Feed Variations

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Topics: Corners (Structural elements) , Error compensation , Errors , Geometry , Cutting , Shapes , Machining

Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics

Jay C. Rozzi, Frank E. Pfefferkorn, Yung C. Shin, Frank P. Incropera

J. Manuf. Sci. Eng. November 2000, 122(4): 666–670. doi: https://doi.org/10.1115/1.1286556

Abstract

View articletitled, Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics

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Topics: Cutting , Cutting tools , Lasers , Machining , Silicon nitride ceramics , Temperature , Wear , Ceramics , Surface quality , Grinding

Development of a Cutting Direction and Sensor Orientation Independent Monitoring Technique for End-Milling

John T. Roth, Assistant Professor, Assoc. Mem. ASME,, Sudhakar M. Pandit, Professor, Fellow ASME,

J. Manuf. Sci. Eng. November 2000, 122(4): 671–677. doi: https://doi.org/10.1115/1.1286169

Abstract

View articletitled, Development of a Cutting Direction and Sensor Orientation Independent Monitoring Technique for End-Milling

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Topics: Cutting , Milling , Signals , Failure , Accelerometers , Sensors , Eigenvalues

Determination of Heat Transfer Coefficients Using a 1-D Flow Model Applied to Irregular Shaped Cooling Channels in Pressure Diecasting

L. D. Clark, K. Davey, I. Rosindale, S. Hinduja

J. Manuf. Sci. Eng. November 2000, 122(4): 678–690. doi: https://doi.org/10.1115/1.1285913

Abstract

View articletitled, Determination of Heat Transfer Coefficients Using a 1-D Flow Model Applied to Irregular Shaped Cooling Channels in Pressure Diecasting

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Topics: Boiling , Boundary element methods , Casting , Coolants , Cooling , Flow (Dynamics) , Heat transfer , Heat transfer coefficients , Pressure , Steady state

Non-Destructive Machinability Characterization of Materials Through a Correlation With Rate of Strain Sensitivity

Jeffrey A. Sprague, Research Engineer,, Evangelos C. Eleftheriou, Assistant Professor,, Charles E. Bates, Research Professor,

J. Manuf. Sci. Eng. November 2000, 122(4): 691–697. doi: https://doi.org/10.1115/1.1285902

Abstract

View articletitled, Non-Destructive Machinability Characterization of Materials Through a Correlation With Rate of Strain Sensitivity

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Topics: Machinability , Cutting , Viscosity , Design , Stress

Parametric Study of Heat Transfer in Injection Molding—Effect of Thermal Contact Resistance

L. Sridhar, Student Mem. ASME, B. M. Sedlak, Student Mem. ASME, K. A. Narh

J. Manuf. Sci. Eng. November 2000, 122(4): 698–705. doi: https://doi.org/10.1115/1.1287348

Abstract

View articletitled, Parametric Study of Heat Transfer in Injection Molding—Effect of Thermal Contact Resistance

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Topics: Cavities , Contact resistance , Heat transfer , Injection molding , Pressure , Shrinkage (Materials) , Simulation , Temperature , Warping , Cooling

A Finite Element Approach to Transient Thermal Analysis of Work Rolls in Rolling Process

James D. Lee, Professor, Majid T. Manzari, Assistant Professor, Yin-Lin Shen, Associate Professor, Wenjun Zeng, Doctoral Student

J. Manuf. Sci. Eng. November 2000, 122(4): 706–716. doi: https://doi.org/10.1115/1.1287590

Abstract

View articletitled, A Finite Element Approach to Transient Thermal Analysis of Work Rolls in Rolling Process

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Topics: Boundary-value problems , Cycles , Finite element analysis , Temperature , Transients (Dynamics) , Specific heat , Thermal analysis , Strips

An Approach for Modeling Sheet Metal Forming for Process Controller Design

C.-W. Hsu, Graduate Student Research Assistant, A. G. Ulsoy, Professor and Fellow ASME, M. Y. Demeri, Senior Technical Specialist,

J. Manuf. Sci. Eng. November 2000, 122(4): 717–724. doi: https://doi.org/10.1115/1.1286815

Abstract

View articletitled, An Approach for Modeling Sheet Metal Forming for Process Controller Design

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Topics: Blanks , Control equipment , Friction , Sheet metal work , Design , Modeling , Tooling

A Multi-Sensor Approach for Rapid Digitization and Data Segmentation in Reverse Engineering

V. H. Chan, Assistant Professor, Assoc. Mem. ASME,, C. Bradley, Associate Professor, G. W. Vickers, Professor

J. Manuf. Sci. Eng. November 2000, 122(4): 725–733. doi: https://doi.org/10.1115/1.1286125

Abstract

View articletitled, A Multi-Sensor Approach for Rapid Digitization and Data Segmentation in Reverse Engineering

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Topics: Algorithms , Image segmentation , Lasers , Reverse engineering , Sensors , Artificial neural networks , Coordinate measuring machines

Modeling and Calibration of Grid Structured Light Based 3-D Vision Inspection

Guangjun Zhang, Professor, Liqun Ma, Graduate Research Assistant

J. Manuf. Sci. Eng. November 2000, 122(4): 734–738. doi: https://doi.org/10.1115/1.1286126

Abstract

View articletitled, Modeling and Calibration of Grid Structured Light Based 3-D Vision Inspection

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Topics: Calibration , Inspection , Modeling

Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 1: Experimental Investigation of Flux Decline

Steven J. Skerlos, Graduate Research Assistant,, N. Rajagopalan, Senior Research Engineer,, Richard E. DeVor, Professor and Fellow ASME, Shiv G. Kapoor, Professor and Fellow ASME,, V. Don Angspatt, Director of Research and Development,

J. Manuf. Sci. Eng. November 2000, 122(4): 739–745. doi: https://doi.org/10.1115/1.1286132

Abstract

View articletitled, Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 1: Experimental Investigation of Flux Decline

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Topics: Filtration , Fluids , Membranes , Ceramics , Lubricants , Water , Metalworking

Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 2: Analysis of Underlying Mechanisms

Steven J. Skerlos, Graduate Research Assistant,, N. Rajagopalan, Senior Research Engineer,, Richard E. DeVor, Professor and Fellow ASME, Shiv G. Kapoor, Professor and Fellow ASME, V. Don Angspatt, Director of Research and Development,

J. Manuf. Sci. Eng. November 2000, 122(4): 746–752. doi: https://doi.org/10.1115/1.1286131

Abstract

View articletitled, Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 2: Analysis of Underlying Mechanisms

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Topics: Fluids , Membranes , Lubricants , Filtration

Performance Analysis of Parallel Mechanism Architectures for CNC Machining Applications

Jinwook Kim, Mem. ASME, Changbeom Park, Jongwon Kim, Mem. ASME, F. C. Park, Mem. ASME

J. Manuf. Sci. Eng. November 2000, 122(4): 753–759. doi: https://doi.org/10.1115/1.1289290

Abstract

View articletitled, Performance Analysis of Parallel Mechanism Architectures for CNC Machining Applications

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Topics: Architecture , Machine tools , Machining , Parallel mechanisms , Stiffness , Computer numerical control machine tools

Intrinsic Errors on Sheet Strain Measurements Based on a Printed Square Grid

Herman C. J. Bruneel

J. Manuf. Sci. Eng. November 2000, 122(4): 760–765. doi: https://doi.org/10.1115/1.1312337

Abstract

View articletitled, Intrinsic Errors on Sheet Strain Measurements Based on a Printed Square Grid

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Topics: Errors , Strain measurement , Biological tissues , Periodic structures

Fixturing of Compliant Parts Using a Matrix of Reconfigurable Pins

Daniel F. Walczyk, Assistant Professor, Randy S. Longtin, Research Assistant

J. Manuf. Sci. Eng. November 2000, 122(4): 766–772. doi: https://doi.org/10.1115/1.1314599

Abstract

View articletitled, Fixturing of Compliant Parts Using a Matrix of Reconfigurable Pins

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Topics: Clamps (Tools) , Deflection , Design , Electromagnets , Fixturing , Machining , Pins (Engineering) , Springs , Stress , Computers

Dimensional Fault Diagnosis for Compliant Beam Structure Assemblies

Q. Rong, D. Ceglarek, J. Shi

J. Manuf. Sci. Eng. November 2000, 122(4): 773–780. doi: https://doi.org/10.1115/1.1285917

Abstract

View articletitled, Dimensional Fault Diagnosis for Compliant Beam Structure Assemblies

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Topics: Eigenvalues , Fault diagnosis , Manufacturing , Stiffness , Modeling , Errors , Principal component analysis

A Useful Solution for Estimating Contact Pressure Between a Plate and Foundation

L. B. Shulkin, D. A. Mendelsohn, G. L. Kinzel, T. Altan

J. Manuf. Sci. Eng. November 2000, 122(4): 781–789. doi: https://doi.org/10.1115/1.1286167

Abstract

View articletitled, A Useful Solution for Estimating Contact Pressure Between a Plate and Foundation

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Topics: Pressure , Stiffness , Finite element methods

Machining Cost Optimization Involving Shift and Overtime Work

Esko Niemi, Professor,

J. Manuf. Sci. Eng. November 2000, 122(4): 790–794. doi: https://doi.org/10.1115/1.1314600

Abstract

View articletitled, Machining Cost Optimization Involving Shift and Overtime Work

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Topics: Cutting , Machining , Optimization

Technical Brief

Evaluation of Minimum Zone Straightness by a Nonlinear Optimization Method

Elsayed Orady, Songnian Li, Yubao Chen

J. Manuf. Sci. Eng. November 2000, 122(4): 795–797. doi: https://doi.org/10.1115/1.1285880

Abstract

View articletitled, Evaluation of Minimum Zone Straightness by a Nonlinear Optimization Method

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Topics: Algorithms , Coordinate measuring machines , Filters , Optimization , Robustness , Reliability , Fittings

Technical Papers

Thermal Aspects of Grinding: The Case of Upgrinding

Finite Element Modeling of Burr Formation Process in Drilling 304 Stainless Steel

Surface Integrity of Die Material in High Speed Hard Machining, Part 1: Micrographical Analysis

Surface Integrity of Die Material in High Speed Hard Machining, Part 2: Microhardness Variations and Residual Stresses

Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel

Mechanics of Machining With Chamfered Tools

An Analytical Representation of Chip Area for Corner-Radiused Tools Under Both Depth-of-Cut and Feed Variations

Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics

Development of a Cutting Direction and Sensor Orientation Independent Monitoring Technique for End-Milling

Determination of Heat Transfer Coefficients Using a 1-D Flow Model Applied to Irregular Shaped Cooling Channels in Pressure Diecasting

Non-Destructive Machinability Characterization of Materials Through a Correlation With Rate of Strain Sensitivity

Parametric Study of Heat Transfer in Injection Molding—Effect of Thermal Contact Resistance

A Finite Element Approach to Transient Thermal Analysis of Work Rolls in Rolling Process

An Approach for Modeling Sheet Metal Forming for Process Controller Design

A Multi-Sensor Approach for Rapid Digitization and Data Segmentation in Reverse Engineering

Modeling and Calibration of Grid Structured Light Based 3-D Vision Inspection

Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 1: Experimental Investigation of Flux Decline

Ingredient-Wise Study of Flux Characteristics in the Ceramic Membrane Filtration of Uncontaminated Synthetic Metalworking Fluids, Part 2: Analysis of Underlying Mechanisms

Performance Analysis of Parallel Mechanism Architectures for CNC Machining Applications

Intrinsic Errors on Sheet Strain Measurements Based on a Printed Square Grid

Fixturing of Compliant Parts Using a Matrix of Reconfigurable Pins

Dimensional Fault Diagnosis for Compliant Beam Structure Assemblies

A Useful Solution for Estimating Contact Pressure Between a Plate and Foundation

Machining Cost Optimization Involving Shift and Overtime Work

Technical Brief

Evaluation of Minimum Zone Straightness by a Nonlinear Optimization Method

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