Design and Kinematic Analysis of a Novel Hybrid Kinematic Mechanism With Seven-Degrees-of-Freedom and Variable Topology for Operation in Space

We propose a novel hybrid robot with seven degrees-of-freedom (DOF) and variable topology for operation in space. Design specifications of the space robot are presented for the type synthesis of hybrid mechanisms. Based on G_F set theory, three design rules are given, thus providing the design method of the 7DOF hybrid space robot mechanism. Twenty-four combinations of the hybrid robotic mechanisms are obtained. The final synthesized configuration for the design of the space robot has a 3DOF parallel module and a 4DOF serial module with four revolute (RRRR) joints. The parallel module consists of a limb with universal-prismatic (UP) joints and two limbs with universal-prismatic-spherical (UPS) joints. The topology of the hybrid robot can be changed, and it will become an RPRR four-bar mechanism when it is folded for launch. The closed-form solution for the inverse displacement model is developed, and then the forward displacement equations are also obtained. After that, the Jacobian matrix is derived from the displacement model; the Jacobian matrix will analyze the singularity and workspace. We find that there are four singularities of mechanisms. The dexterous workspace of the hybrid robot is a good match for the grapple operation in space. An experiment with the prototype shows the present hybrid robot can grapple to a satellite-rocket docking ring and therefore validates the kinematic equations.