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Journal Articles

Effect of Machining-Induced Deformation and Grain Refinement on Microstructure Evolution in Hybrid Wire-Arc Directed Energy Deposition

Asif Rashid, Ji Ho Jeon, Denis Boing, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101010.
Paper No: MANU-24-1287
https://doi.org/10.1115/1.4066282
Published Online: September 2, 2024
View Article titled, Effect of Machining-Induced Deformation and Grain Refinement on Microstructure Evolution in Hybrid Wire-Arc Directed Energy Deposition
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Topics: Deformation, Machining, Wire, Cycles, Grain size, Steel
Journal Articles

Effect of Interlayer Machining Interventions on the Geometric and Mechanical Properties of Wire Arc Directed Energy Deposition Parts

Asif Rashid, Akshar Kota, Denis Boing, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091004.
Paper No: MANU-24-1027
https://doi.org/10.1115/1.4065577
Published Online: June 7, 2024
View Article titled, Effect of Interlayer Machining Interventions on the Geometric and Mechanical Properties of Wire Arc Directed Energy Deposition Parts
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Topics: Machining, Mechanical properties, Surface roughness, Wire, Geometry, Grain size, Temperature, Manufacturing, Microhardness
Journal Articles

In Situ Analysis of the Effect of Ultrasonic Cavitation on Electrochemical Polishing of Additively Manufactured Metal Surfaces

Ji Ho Jeon, Sung-Hoon Ahn, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 041003.
Paper No: MANU-23-1594
https://doi.org/10.1115/1.4064692
Published Online: February 26, 2024
View Article titled, In Situ Analysis of the Effect of Ultrasonic Cavitation on Electrochemical Polishing of Additively Manufactured Metal Surfaces
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Topics: Additive manufacturing, Cavitation, Electrochemical impedance spectroscopy, Electrolytes, Electrolytic polishing, Excitation, Polishing, Temperature, Current density, Metals
Proceedings Papers

Learning the Part Shape and Part Quality Generation Capabilities of Machining and Finishing Processes Using a Neural Network Model

Changxuan Zhao, Shreyes N. Melkote
Proc. ASME. IDETC-CIE2022, Volume 2: 42nd Computers and Information in Engineering Conference (CIE), V002T02A010, August 14–17, 2022
Publisher: American Society of Mechanical Engineers
Paper No: DETC2022-91115
https://doi.org/10.1115/DETC2022-91115
View Paper titled, Learning the Part Shape and Part Quality Generation Capabilities of Machining and Finishing Processes Using a Neural Network Model
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Topics: Artificial neural networks, Finishing, Machining, Manufacturing, Neural network models, Shapes, Computer-aided engineering, Design, Geometry, Production planning
Proceedings Papers

Vibration Reduction in Robotic Milling Through Spindle Speed Modulation

Dominic Huschke, Shreyes N. Melkote
Proc. ASME. MSEC2022, Volume 2: Manufacturing Processes; Manufacturing Systems, V002T05A015, June 27–July 1, 2022
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2022-85024
https://doi.org/10.1115/MSEC2022-85024
View Paper titled, Vibration Reduction in Robotic Milling Through Spindle Speed Modulation
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Topics: Milling, Robotics, Vibration, Machine tools
Journal Articles

Manufacturing and the Great Resignation

Steven R. Schmid, Shreyes N. Melkote
Journal: Mechanical Engineering
Publisher: ASME
Article Type: Research-Article
Mechanical Engineering. May 2022, 144(3): 38–43.
Paper No: ME-22-MAY3
https://doi.org/10.1115/1.2022-MAY3
Published Online: May 10, 2022
View Article titled, Manufacturing and the Great Resignation
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Topics: Manufacturing, Pandemics, Supply chains, Economics , Engineers
Proceedings Papers

An Experimental Study of the Effects of Fixture and Workpiece Variables on Workpiece-Fixture Contact Forces in End Milling

Jose F. Hurtado, Shreyes N. Melkote
Proc. ASME. IMECE97, Manufacturing Science and Engineering: Volume 2, 237-243, November 16–21, 1997
Publisher: American Society of Mechanical Engineers
Paper No: IMECE1997-1158
https://doi.org/10.1115/IMECE1997-1158
View Paper titled, An Experimental Study of the Effects of Fixture and Workpiece Variables on Workpiece-Fixture Contact Forces in End Milling
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Topics: Milling, Machining, Geometry, Stiffness, Surface roughness, Friction
Proceedings Papers

Effect of Workpiece Flatness and Surface Finish on the Holding Force of a Magnetic Chuck

Alejandro Felix, Shreyes N. Melkote
Proc. ASME. IMECE98, Manufacturing Science and Engineering, 925-931, November 15–20, 1998
Publisher: American Society of Mechanical Engineers
Paper No: IMECE1998-1108
https://doi.org/10.1115/IMECE1998-1108
View Paper titled, Effect of Workpiece Flatness and Surface Finish on the Holding Force of a Magnetic Chuck
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Topics: Finishes, Texture (Materials), Ferromagnetic materials, Grinding, Poles (Building), Steel, Surface roughness, Surface texture
Proceedings Papers

Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel

Jeffrey D. Thiele, Shreyes N. Melkote, Roberta A. Peascoe, Thomas R. Watkins
Proc. ASME. IMECE99, Manufacturing Science and Engineering, 797-805, November 14–19, 1999
Publisher: American Society of Mechanical Engineers
Paper No: IMECE1999-0743
https://doi.org/10.1115/IMECE1999-0743
View Paper titled, Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel
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Topics: Cutting, Finishes, Geometry, Residual stresses, Steel, Turning, Phase transitions, Stress, Boron, Compressive stress
Proceedings Papers

Residual Stress and Sub-Surface Flow in Finish Hard Turned AISI 4340 and 52100 Steels: A Comparative Study

Anand Ramesh, Jeffrey D. Thiele, Shreyes N. Melkote
Proc. ASME. IMECE99, Manufacturing Science and Engineering, 831-837, November 14–19, 1999
Publisher: American Society of Mechanical Engineers
Paper No: IMECE1999-0747
https://doi.org/10.1115/IMECE1999-0747
View Paper titled, Residual Stress and Sub-Surface Flow in Finish Hard Turned AISI 4340 and 52100 Steels: A Comparative Study
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Topics: Finishes, Flow (Dynamics), Steel, Stress, Alloys, Cutting, Residual stresses, Carbon, Deformation, Geometry
Proceedings Papers

Iterative Fixture Layout and Clamping Force Optimization Using the Genetic Algorithm

Krishnakumar Kulankara, Srinath Satyanarayana, Shreyes N. Melkote
Proc. ASME. IMECE2000, Manufacturing Engineering, 23-30, November 5–10, 2000
Publisher: American Society of Mechanical Engineers
Paper No: IMECE2000-1786
https://doi.org/10.1115/IMECE2000-1786
View Paper titled, Iterative Fixture Layout and Clamping Force Optimization Using the Genetic Algorithm
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Topics: Genetic algorithms, Optimization, Design, Algorithms, Cutting, Deflection, Deformation, Machining, Milling, Nonlinear programming
Journal Articles

Manufacturing and National Security

Steven R. Schmid, Shreyes N. Melkote
Journal: Mechanical Engineering
Publisher: ASME
Article Type: Research-Article
Mechanical Engineering. May 2021, 143(3): 37–41.
Paper No: ME-2021-May2
https://doi.org/10.1115/1.2021-May2
Published Online: May 1, 2021
View Article titled, Manufacturing and National Security
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Topics: Innovation, Manufacturing, Military systems, National defense, Pipelines
Journal Articles

Automated Classification of Manufacturing Process Capability Utilizing Part Shape, Material, and Quality Attributes

Changxuan Zhao, Mahmoud Dinar, Shreyes N. Melkote
Journal: Journal of Computing and Information Science in Engineering
Publisher: ASME
Article Type: Research Papers
J. Comput. Inf. Sci. Eng. April 2020, 20(2): 021011.
Paper No: JCISE-19-1158
https://doi.org/10.1115/1.4045410
Published Online: January 8, 2020
View Article titled, Automated Classification of Manufacturing Process Capability Utilizing Part Shape, Material, and Quality Attributes
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Topics: Manufacturing, Shapes, Design
Journal Articles

An IoT Architecture for Automated Machining Process Control: A Case Study of Tool Life Enhancement in Turning Operations

Vinh Nguyen, Thomas Malchodi, Mahmoud Dinar, Shreyes N. Melkote, Anant Mishra, Sudhir Rajagopalan
Journal: Smart and Sustainable Manufacturing Systems
Publisher: ASTM International
Article Type: Technical Papers
Smart Sustain. Manuf. Syst.. December 2019, 3(2): 14–26.
Paper No: SSMS20190017
https://doi.org/10.1520/SSMS20190017
Published Online: December 1, 2019
View Article titled, An IoT Architecture for Automated Machining Process Control: A Case Study of Tool Life Enhancement in Turning Operations
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Journal Articles

Polymer Stamp-Based Mechanical Exfoliation of Thin High-Quality Pyrolytic Graphite Sheets

David Hahn, Buddhika Jayasena, Zhigang Jiang, Shreyes N. Melkote
Journal: Journal of Micro and Nano-Manufacturing
Publisher: ASME
Article Type: Research-Article
J. Micro Nano-Manuf. March 2019, 7(1): 011005.
Paper No: JMNM-19-1007
https://doi.org/10.1115/1.4043502
Published Online: May 15, 2019
View Article titled, Polymer Stamp-Based Mechanical Exfoliation of Thin High-Quality Pyrolytic Graphite Sheets
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Topics: Graphite, Oscillations, Plasma desorption mass spectrometry, Polymers, Shear (Mechanics), Diluents
Journal Articles

Dry Generating Gear Grinding: Hierarchical Two-Step Finite Element Model for Process Optimization

Giacomo Guerrini, Adrian H. A. Lutey, Shreyes N. Melkote, Alessandro Ascari, Alessandro Fortunato
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2019, 141(6): 061005.
Paper No: MANU-18-1726
https://doi.org/10.1115/1.4043309
Published Online: April 12, 2019
View Article titled, Dry Generating Gear Grinding: Hierarchical Two-Step Finite Element Model for Process Optimization
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Topics: Gears, Grinding, Gear teeth
Journal Articles

Analysis of Co-Flow Water Cavitation Peening of Al7075-T651 Alloy Using High-Speed Imaging and Surface Pitting Tests

Andrea Marcon, Shreyes N. Melkote, Minami Yoda, Daniel Sanders
Journal: Materials Performance and Characterization
Publisher: ASTM International
Article Type: Technical Papers
Matls. Perf. Charact.. October 2018, 7(5): 1018–1040.
Paper No: MPC20180021
https://doi.org/10.1520/MPC20180021
Published Online: October 24, 2018
View Article titled, Analysis of Co-Flow Water Cavitation Peening of Al7075-T651 Alloy Using High-Speed Imaging and Surface Pitting Tests
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Journal Articles

A Method for Mode Coupling Chatter Detection and Suppression in Robotic Milling

Lejun Cen, Shreyes N. Melkote, James Castle, Howard Appelman
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. August 2018, 140(8): 081015.
Paper No: MANU-18-1039
https://doi.org/10.1115/1.4040161
Published Online: June 4, 2018
View Article titled, A Method for Mode Coupling Chatter Detection and Suppression in Robotic Milling
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Topics: Chatter, Cutting, Milling, Robotics, Robots, Stability
Journal Articles

A Molecular Dynamics Study of PDMS Stamp-Based Graphene Exfoliation

Buddhika Jayasena, Shreyes N. Melkote
Journal: Journal of Micro and Nano-Manufacturing
Publisher: ASME
Article Type: Technical Briefs
J. Micro Nano-Manuf. March 2018, 6(1): 014501.
Paper No: JMNM-17-1023
https://doi.org/10.1115/1.4038606
Published Online: December 14, 2017
View Article titled, A Molecular Dynamics Study of PDMS Stamp-Based Graphene Exfoliation
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Topics: Graphene, Molecular dynamics, Plasma desorption mass spectrometry, Separation (Technology), Simulation, Molecular dynamics simulation, Graphite
Journal Articles

Analysis of Handling Stresses in Thin Solar Silicon Wafers Generated by a Rigid Vacuum Gripper

Hao Wu, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. March 2016, 138(3): 034501.
Paper No: MANU-15-1058
https://doi.org/10.1115/1.4030763
Published Online: October 1, 2015
View Article titled, Analysis of Handling Stresses in Thin Solar Silicon Wafers Generated by a Rigid Vacuum Gripper
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Topics: Grippers, Semiconductor wafers, Stress, Vacuum, Solar energy